All three forms of the AS9102 are required to be completed. Thumbnails. Populate the Form 1 and Form 2 . 2 DISCUS software helps you quickly complete your AS9102 forms by allowing you to assemble your engineering drawings, CAD . Anyone involved in AS9102 FAI activities, AS9145 APQP and PPAP, AS13004 PFMEA and Control Plans, AS13003 MSA and ongoing process control and process improvement . Understanding and ability to create First Article Inspection Reports per AS9102 Duties: • Follow RSA's/Trimas's ethics/compliance procedure/policies • Performs First Article Inspection per AS9102. Deliver to customers electronically. See AS9102 "Aerospace First Article Inspection Requirement" for hardware First Article Inspection (FAI). AS9102 Fist Article Inspection is an SAE aerospace industry standard that applies to new or redesigned parts that are being produced for the first time. Fill out the AS9102 Form 1 (Part Number Accountability) and Form 2 (Product Accountability) with information from the Bill of Materials and Specifications List. Prepare your AS9102 forms for the inspection. First article inspections can reduce costly production delays by ensuring the manufacturing process produces output that meets design requirements. - PowerPoint PPT presentation . Originally developed for the aerospace industry, variations on this template are used throughout all kinds of quality control departments around the world. - Create inspection plans in accordance with customer requirements. Items that represent the production process have been through several design reviews that help to catch Q2A - First Article Inspection (FAI) - AS9102 A hard copy of this document may not be the document currently in effect. First Article Inspection and AS9102. Aerospace. Services include Industrial CT Scanning (3D internal) or 3D Scanning (3D external). 03 - Page 2 of 9 L3 Proprietary. AS9102 First Article Training Supplier Quality Assurance Team January 2019. - Use of online databases to create and complete AS9102 First Article Inspection forms. Jul 2019 - Present2 years 11 months. First article inspections help heat treaters and customers determine whether specified processes will result in acceptable amounts of distortion or if design, material, manufacturing and processing specs need to change. The main goal of a first article inspection is to ensure that the quality of the product is as required, and any non conformance found throughout the FAI need to be documented and agreed to as non conformances. AS9102 Rev B 3 . 15. Upload all FAI-related documentation for electronic review and approval Once you've completed your AS9102 first article inspection report in InspectionXpert, click the Upload to Net-Inspect button, then follow the directions to login to Net-Inspect where you can view forms 1, 2, and 3 of your FAIR. work order or job) Link the parent FAI to the FAI for each sub-component used Resources. Provided by: B214. Other industries also use inspections to validate their manufacturing processes, but the format and when in the production . Orlando, Florida Area. ( AS9102 Rev B) and thus not part of the AS9110 Rev C QMS. AS9102 First Article Inspection Report Handbook Approved by: Andrew Mills Approved Date: 25 May 2021 Doc #: DOC0327 Revision: 1.5 . Announcements. Completely eliminate paper FAIRs and AS9102 forms Create First Article Inspection Reports directly from 2D and 3D source material, populating 90% of the FAIR. AS9102 is a part of the international standard for … Category: Art Courses Preview / Show details . Our First Article Inspection Report Software, QA-CAD, saves time and cost (50-80%) to produce a First Article Inspection Report (AS9102/EN 9102/SJAC 9102, PPAP, ISO 13485 and FDA 21 CFR Part 820, etc.) FAI (First Article Inspection) per AS9102 Form 2, sections 5 & 6 question: Document Control Systems, Procedures, Forms and Templates: 10: May 3, 2007: P: AS9102 First Article Inspection Training Advice: Training - Internal, External, Online and Distance Learning: 3: Apr 29, 2007: T: AS9102 FAI (First Article Inspection) Form example - This position also requires the inspector to perform various in-house process audits. In most manufacturing industries, the data for the first article inspection is derived from a single source, either a drawing or a 3D model. The supplier or buyer (or ideally both) then work on rectifying those non conformances as soon as possible. Completed FAI documents are forwarded to customers. SAE AS9102, Revision B, October 2014 - (R) Aerospace First Article Inspection Requirement General This standard establishes the baseline requirements for performing and documenting FAI. Home > Contract Data > Quality Documents > First Article Inspection per SAE AS9102 Required. This document outlines the completion of AS9102 Forms 1, 2 and 3 used for First Article Inspection Reports (FAIR) submitted to Telephonics and FAIR planning requirements. To provide direction, improve process and organize documentation, AS9102 standard was established for First Article Inspection (FAI) reports for the Aerospace industry. Aerospace First Article Inspection (FAI) training course. P-389, Rev. FIRST ARTICLE INSPECTION (AS9102 GUIDELINE) It must be recognized that there has been serious escapes with both internally-built hardware and hardware delivered by External Providers; and a stringent First Article Inspection (FAI)/ Product Review (PR) process is one change that is focused on improving your Organization's performance! Aerospace First Article Inspection (FAI) Training Course. First Article Inspection Mike Terry 9102 Team member August 2014 AS9102 Rev B FAI Efficiencies Common Issues FAI Resources Questions First Article Inspection (FAI) - Topics 2 . Course Duration. The intent of this standard is to act as a standardized process for companies who need to perform FAI on their products or assemblies, providing all . undertake and document first article . Question What is the value of the FAI process? Part Number 2. PDF.js viewer. Should there be a conflict between the requirements of this standard and applicable statutory or regulatory requirements, the applicable statutory or regulatory requirements shall take precedence. AS9102 FAI Guideline 7 FAI_STD-001 Rev.L 03/16/2020 Standard FAI Guidelines- General Notes (continued) AS9102 Section 4.6 Partial or Re-accomplishment of First Article Inspection (continued) f. The organization shall perform a full FAI or a partial FAI for affected characteristics, when any of the following occurs: 1. Individuals who successfully complete this e-Learning course will -. i. The terms "Item", "PO", "Buyer" and "Seller" used herein have the same meaning as "Work", "Contract", "Lockheed Martin" . Training. Fill out the AS9102 Form 1 (Part Number Accountability) and Form 2 (Product Accountability) with information from the Bill of Materials and Specifications List. Submit First Article Inspection package through the secure GD-OTS SharePoint Portal. AS9102 Technically equivalent writings published in all IAQG sectors. Specific guidelines can be found in the AS9102, Aerospace First Article Inspection Requirement. 6. AS9102 is a structured framework to plan and complete actions of the product realization cycle which are necessary to ensure quality product (s) are delivered on time, while satisfying cost performance targets. PDF.js viewer. Response The value of the First Article Inspection is to validate that the product realization processes are capable of producing parts and assemblies that meet engineering, design requirements. Document Outline. NOTE: A hard copy of this document may not be the document currently in effect. While FAI can be an expensive and labor-intensive process, sometimes it is the only way to achieve success when you are working on a project where the cost of failure is also significant. Q: Regarding AS9102 Page 18, Paragraph 6.7, item 3A, 5th Bullet States "For First Article Inspections, when these inspection results are near limits of tolerances, additional parts will be inspected to verify hardware conformance". 1 Day. The Company shall perform First Article Inspection (FAI) on items that represent the production process; that is, products that have been manufactured by R&D processes using lab-scale production equipment do not represent a production process. The current version is always the version on the Lockheed Martin network. AS9102 Fist Article Inspection is an SAE aerospace industry standard that applies to new or redesigned parts that are being produced for the first time. • This material should be used in conjunction with applicable East/West Drawings, Specifications, Terms and Conditions, Quality Clauses, and Workmanship Standards to create a complete FAI report . Reference Location 7.Characteristic Designator 8. Announcements. The objective of this 2-day practical and 'hands-on' AS9102 course and workshop is to explain the requirements of AS9102:2014 (BS EN 9102:2015) Aerospace first article inspection and empower participants to -. FAI involves selecting one part from the first batch/lot produced and verifying that the following major elements meet customers' customer requirements: 19:27. Buy a copy of the guidance FAI Standard (AS9102B) SAE AS9102 First Article Inspection Form Form 3: Characteristic Accountability, Verification and Compatibility Evaluation Sheet 1 of _____ Form QCOI 011 Revision A 1. 2. Number of Views:2501. ISR Systems. . The completed FAI confirms that the supplier has . first article inspection (as9102 guideline) It must be recognized that there has been serious escapes with both internally-built hardware and hardware delivered by External Providers; and a stringent First Article Inspection (FAI)/ Product Review (PR) process is one change that is focused on improving your Organization's performance! Printed versions of this document are considered obsolete. 1 First Article Inspection Training AS9102, rev B Proprietary The information contained herein is proprietary to JAMCO Corporation and shall not be reproduced or disclosed in whole or in part or used for any reason except when such user possesses direct, written authorization from JAMCO. However, Section 7.5.1.1 (Production Process Verification) of the standard does require testing of a production part, which is basically the same as FAI. If the vendor does not have a cage code, enter the Supplier codes from Orbital's Epicor Database. Tools. NOTE: Fields 15-18 are only required for assembly FAIRs. Many organizations meet this requirement by complying with the AS9102B First Article Inspection (FAI) standard (sometimes referred to as production process verification). FAI Reports & AS9102 Automate First Article Inspection reporting, and output a complete FAI package with dimensional reports, certs, and ballooned drawing in AS9102 and other customer specific formats. Metrology inspection data for First Article Inspection, PPAP, or AS9102 Form 3 reporting requirements and quality control of manufactured parts. AS9102 - Form 1 Form 1 is described as Part Number Accountability, and achieves three goals: Ensure traceability to the engineering change order Ensure tracability to the manufacturing process (i.e. Balloon part drawing: identify the requirement to be inspected with a balloon number. Printed versions of this document are considered obsolete. The purpose of the standard is to establish specific documentation requirements that help ensure all design, tooling and manufacturing processes are understood, accounted for and verified . AS9102B 2014-10-06 Latest Revised AS9102A 2004-01-13 Historical Revised AS9102 AS9102 overview. AS9102 First Article Inspection Report Handbook Approved by: James Laing Approved Date: 22 Jul 2021 Doc #: DOC0327 Revision: 1.7 . B Issued Revised 2000-08 2014-10 Superseding AS9102A (R) Aerospace First Article Inspection Requirement RATIONALE This standard was revised to emphasize the value of the First Article Inspection (FAI) process to an organization, separate REV. P-389, Rev. Per AS9102. First Article Inspection. Serial Number 4. With free access to InspectionXpert you can make sure you are able to upload your First Article to Net-Inspect risk free. Requirements AS9102 Rev A - Aerospace First Article Inspection Requirement Invoked by AS9100: 7.5.1.1 Production Process Verification The organization shall use a representative item from the first production run of a new part or assembly to verify that the production processes, production . Document Outline. DISCUS generates the list of part-specific characteristics and creates associated ballooned drawings. Numerous large spreadsheets, detailed forms and compiled reports need to be gathered and often require 24+ hours of labor by quality engineers, manufacturers and other technical professionals to create. *Provide . 15. In efforts to improve quality, the International Aerospace Quality Group (IAQG) was founded in 1998 by the Aerospace industry. 03 - Page 2 of 9 L3 Proprietary. be confident in knowing that their abilities enable them to undertake all of the tasks mandated by AS9102:2014 (BS EN 9102:2015) be better equipped to undertake and document first article inspection. Learn more about AS9102 and download a free AS9102 Rev B template and this guide as a PDF . support of the AS9102 Standard for Aerospace First Article Inspection requirements. Our FAIR software is used by more than 2500 users to improve productivity, efficiency and reliability of their quality inspection work. 4 Procedures for a First Article Inspection Report (QAPP 12.A) 4.1 When completing a FAIR, forms other than the ones provided with this procedure may be used, however must contain all "Required" and "Conditionally Required" information. First Article Inspection is a unique standard. Title: AS9102 FAI Training Quality Assurance Team Created Date: 20190220221631Z . The First Article Inspection AS9102 Form 1 details the part number accountability of an FAI performed on aerospace components or assemblies. Form 473, AS9102 (for aerospace product), or a specific customer form. Review Your New Part They'll add it to the pile of similar reports provided by upstream . 12. AS9102 Form 1: Part Number Accountability The purpose of the standard is to establish specific documentation requirements that help ensure all design, tooling and manufacturing processes are understood, accounted for and verified . Category: First Article Inspection is a unique standard ( AS9102 Rev B) and thus not part of the AS9100 Rev C QMS. . AS9102 First Article Inspection Report Handbook Approved by: James Laing Approved Date: 22 Jul 2021 Doc #: DOC0327 Revision: 1.7 . Clarification requested First article inspection is generally associated with specific industries, namely, the aerospace and defense, automotive, electrical and electronics, and medical device industries. *Performance First Article Inspection as outlined by AS9102 and applicable company and industry standard. Items that represent the production process have been through several design reviews that help to catch For Detail FAIRs, these fields must be marked with N/A. If the vendor does not have a cage code, enter the Supplier codes from Orbital's Epicor Database. For Detail FAIRs, these fields must be marked with N/A. Char No. The AS9102 standard defines first article inspection as, "A planned, complete, independent, and documented inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, DPD, planning, purchase order, engineering specifications, and/or other applicable design documents. The AS9102 template serves as one of the most widely used standards for First Article Inspection. 9102 First Article Inspection Requirement This document standardizes FAI process requirements to the greatest extent possible and can be used at all levels of the supply chain by organizations around the world to provide a consistent process and documentation requirements for verification of aviation, space, and defense product. This article is a detailed example of how to fill out all 3 forms of the AS9102 First Article Inspection Report. The requirements cited in the standard always take precedence. Non conformance details. Q2A - First Article Inspection (FAI) - AS9102 * Revised ** Added . Partial First Article Inspection - A First Article Inspection completed after the initial First Article that addresses differences between the current configuration and prior approved configurations. FAI Report Characteristic Accountability Inspection / Test Results 5. In addition, some industries have specific procedures that must be followed, such as the AS9102 standard in the aerospace industry. The Company shall perform First Article Inspection (FAI) on items that represent the production process; that is, products that have been manufactured by R&D processes using lab-scale production equipment do not represent a production process. Tools. Updated 4/6/2011 First Article Inspection. Course Fee. Programme benefits. Resources. Requirements AS9102 Rev A - Aerospace First Article Inspection Requirement Invoked by AS9100: 7.5.1.1 Production Process Verification The organization shall use a representative item from the first production run of a new part or assembly to verify that the production processes, production . First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. The Supplier shall have a process to plan for completion of FAI or shall plan FAI The Intent of First Article Inspection is to: 0.8. Document reference location of the balloon. Paper copies are uncontrolled, valid only at time of printing - Tuesday, 25 May 2021 Page 8 of 15. Slides: 29. Balloon part drawing: identify the requirement to be inspected with a balloon number. Buy a copy of the guidance FAI Standard (AS9102B) Boeing has adopted AS9102 as its supplier requirement for applicable purchased hardware FAI, as flowed by the purchase document. Lockheed Martin. AS9102, Aerospace First Article Inspection Requirement, is a standard that outlines a best practice process for performing this first article inspection, including necessary checklists and forms. Paper copies are uncontrolled, valid only at time of printing - Thursday, 22 July 2021 Page 8 of 17. cage code. Suppliers COVID-19 Resources. and ballooned drawing. Per AS9102. In the aerospace and defense industry, the AS9102 First Article Inspection is the standard. Continuing Education Units. First Article Inspection. Training. Step 2: Create An Inspection Plan. I1. ISR Systems First Article Inspection Per AS9102 Training Updated 4/6/2011 First Article Inspection Requirements AS9102 Rev A - Aerospace First Article Inspection Requirement Invoked by AS9100: 7.5.1.1 Production Process Verification The organization shall use a representative item from the first production run of a new part or assembly to . This one-day course provides an overview of the tools, procedures and . Possesses an understanding of AS9102 requirements. Document reference location of the balloon. ( : Support, : Not support) Auto-capture dimension, tolerance, GD&T feature control frame and text note from PDF/CAD . Within the aerospace industry, either source can reference other documents and standards without specifically identifying them in the source documents. Paper copies are uncontrolled, valid only at time of printing - Tuesday, 25 May 2021 Page 8 of 15. First Article Inspection Per AS9102 Training Updated 4/6/2011 First Article Inspection Requirements AS9102 Rev A - Aerospace First Article Inspection Requirement Invoked by AS9100: 7.5.1.1 Production Process Verification The organization shall use a representative item from the first production run of a new part or assembly to verify that the . AS9102 First Article Inspection Report Handbook Approved by: Andrew Mills Approved Date: 25 May 2021 Doc #: DOC0327 Revision: 1.5 . Link below: . 12. USD $795.00. Do you struggle with providing CAD files that can be approved by . An AS9102 FAIR, or First Article Inspection Report (FAIR) validates that a product has been manufactured to the correct specification. The terms "Item" (plural "Items"), "PO", "Buyer", and "Seller" used herein shall have the same Paper copies are uncontrolled, valid only at time of printing - Thursday, 22 July 2021 Page 8 of 17. cage code. AS9102 frequently asked questions (from the IAQG FAQ): I1. FAI Data Management Digitize, standardize and simplify the FAIR process for your suppliers and for your team. ISR Systems. AS9102: Aerospace First Article Inspection Requirement - SAE International Historical ISSUED 2000-08-01 Aerospace First Article Inspection Requirement AS9102 This SAE Aerospace Standard (AS) establishes documentation requirements for the First Article Inspection (FAI). How will first article inspection software benefit my business? Suppliers COVID-19 Resources. The following video will take you through the complete process of creating your AS9102 First Article Inspection Report. Obtain a hard copy of the engineering drawing and manually place DISCUS allows you to assemble your CAD 3D models, ballooning, specs, and related GD&T documents; identify characteristic requirements, and manage them . ISR Systems First Article Inspection Per AS9102 Training Updated 4/6/2011 First Article Inspection Requirements AS9102 Rev A - Aerospace First Article Inspection . Partial First Article Inspection - A First Article Inspection completed after the initial First Article that addresses differences between the current configuration and prior approved configurations. • Must be able to follow quality assurance procedures and methods to production planning documents, drawings, and other instructions The current version is always the version on the Lockheed Martin network. Part Name 3. In the aerospace and defense industries in the U.S., most companies conduct AS9102 First Article Inspections. Thumbnails. Additionally, AS9102 is a part of the AS9100 quality management system that describes the details for aerospace first article inspection requirements while AS9103 defines the expectations for statistical process control. An FAI is required by the 9102 standard developed by the International Aerospace Quality Group (IAQG) and published through the Society of Automotive Engineers (SAE). A First Article Inspection Report (FAIR) is documentation that collates appropriate evidence taken from the manufacturing and production process, validating that a component/part has met requirements & specifications relating to the customer and the product design. When designated to use the AS9102 Form in the LORD Inspection Plan, use LORD AS9102 Form 3 in lieu of the standard AS9102 Form 3. First Article Inspection (FAI) for AS9102 D6-51991 for AS9100D, EN9100:2018 guidelines and Model Based Definition (MDB) Workflow validation. NOTE: Fields 15-18 are only required for assembly FAIRs. Advanced inspection techniques, like First Article Inspection (FAI), are another important way we can prove out our products and processes. In addition, it facilitates AS9102 first article inspection, PPAP, and Part 820 compliance. It provides consistency in approach resulting in compliant FAIR documentation. First article inspection plan per AS9102; Characterization of FAI events: part, supplier, design change, gap in production, tooling change; Data Collection and Validation: Bar code data collection; Unlimited text and attachments; Results: Preprinted AS9102 forms for easy publication; AS9102-First Article Inspection Report. AS9102 by SAE of America; However, Section 7.5.1.1 (Production Process Verification) of the standard does require testing of a production part, which is basically the same as FAI. Updated 4/6/2011 First Article Inspection. Step 2: Create An Inspection Plan. This AS9102 standard was developed in conjunction, and co-published by. Find more courses Course Area. well as flexibility to be referenced in Inspection Plan. complete the associated AS9102:2014 forms correctly through practical illustrations. be able to undertake in-depth audits of the FAIR process. AS9102 is an International Aerospace Quality Group (IAQG) developed standard published through the Society . Avg rating: 3.0/5.0. Electronically sign AS9102 Forms 1-3 with our software module and submit the FAIR to your customer for approval. AS9102 REV A First Article Inspection Sheet 1 Of. Home > Contract Data > Quality Documents > First Article Inspection per SAE AS9102 Required. Lab-based, specialized part inspection company providing metrology services using industrial imaging equipment. Required by AS9102 in the aerospace industry and customer requirements in other manufacturing industries, first article inspection reports (FAIRs . The AS9102 first article inspection procedure (FAI) is compliant with SAE standard Rev B dated 10-16-2014. 9102 Evolution 4 Prime contractors in the aviation, space and defense industries flowdown the requirements of the AS9102 first article inspection procedure to Suppliers that have design authority for critical components and assemblies. In approach resulting in compliant FAIR documentation for Investment Casting < /a > P-389 Rev. The U.S., most first article inspection as9102 conduct AS9102 First Article Training Supplier Quality Assurance Team Date! 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